Automated Platform Welding Series
PRODUCT INTRODUCTION
The DEMAC Automated Platform Welding Series delivers fully integrated laser welding cells with automated material handling, part feeding, clamping, welding, inspection, and sorting. Designed for high-volume manufacturing of automotive body-in-white assemblies, battery modules and packs, HVAC components, and electrical enclosure fabrication. Each platform is custom-engineered based on part geometry, cycle time targets, and quality requirements. Integration with MES/ERP systems enables full traceability and production analytics. With cycle times as low as 8 seconds per part and OEE targets exceeding 85%, these automated welding platforms represent the ultimate in laser welding productivity.
MAIN PARAMETERS
| Model | PLATFORM 4-Station | PLATFORM 8-Station | PLATFORM Custom |
|---|---|---|---|
| Stations | 4 | 8 | Custom |
| Laser Sources | 2-4 | 4-8 | Unlimited |
| Cycle Time (Typical) | 15 sec | 8 sec | Project-Specific |
| Vision Inspection | 2D/3D | 2D/3D + AI | Full Custom |
| Integration | OPC-UA | OPC-UA + MQTT | Full MES/ERP |
| OEE Target | >80% | >85% | Project-Specific |
HOT-SELLING MODELS
Standardized 4-station rotary platform for medium-volume production — proven platform with fast deployment.
Proven PlatformHigh-speed 8-station linear transfer system for automotive tier-1 suppliers — 8 sec cycle time.
High SpeedFully custom engineered platform with robotics, AGVs, and digital twin simulation — turnkey solution.
Turnkey SolutionCORE ADVANTAGES
Custom-Engineered Solution
Every platform designed to your specific parts, cycle time, and quality requirements — full DFM analysis included.
Digital Twin Commissioning
Virtual platform validation before physical build — reduces ramp-up time by 40% and eliminates costly rework.
100% Inline Inspection
Integrated 2D/3D vision and AI defect detection — zero defective parts escape the cell.
Industry 4.0 Connectivity
OPC-UA, MQTT, and REST APIs for seamless MES/ERP integration — remote production monitoring and analytics.
Cabinet Style Welding Series
PRODUCT INTRODUCTION
The DEMAC Cabinet Style Welding Series features a standard floor-standing or cabinet-style enclosure engineered for micro-joining and high-precision applications where weld spot sizes under 200μm are required. Employing single-mode fiber lasers (200W-1000W) with galvanometer scanning heads, this series delivers sub-millimeter weld precision for medical devices, electronic connectors, sensor housings, battery tabs, and fine jewelry. The integrated microscope vision system with coaxial illumination enables real-time weld monitoring and alignment verification. Pulse shaping technology precisely controls energy delivery for crack-free welds on dissimilar and reflective materials including copper, aluminum, titanium, and nickel alloys.
MAIN PARAMETERS
| Model | CABINET 200W | CABINET 500W | CABINET 1000W |
|---|---|---|---|
| Laser Power | 200W | 500W | 1000W |
| Minimum Spot Size | 25μm | 30μm | 50μm |
| Galvo Scan Area | 100 x 100mm | 150 x 150mm | 200 x 200mm |
| Beam Quality M² | <1.1 | <1.2 | |
| Pulse Control | Waveform Shaping | ||
| Vision System | Stereo Microscope | ||
HOT-SELLING MODELS
Class 100 cleanroom compatible for implantable device and catheter assembly welding — 25μm minimum spot.
Medical GradeBattery tab, busbar, and connector welding for EV and consumer electronics — high repeatability at scale.
EV Battery ProFlexible high-precision platform for R&D labs and high-mix production — 200x200mm scan area covers most applications.
Lab FavoriteCORE ADVANTAGES
Sub-25μm Spot Welding
Single-mode fiber delivery enables diffraction-limited beam quality — produces hermetic seals on micro-electronic packages.
Pulse Waveform Shaping
Programmable energy profiles with pre-heat, main pulse, and post-cool phases — eliminates cracking on reflective alloys.
Coaxial Vision Alignment
High-res stereo microscope with LED ring light — view and align weld position at 100x magnification in real time.
Weld Recipe Library
Pre-validated weld schedules for 50+ material combinations — reduces process development time from weeks to hours.
Cobot Welder Series
PRODUCT INTRODUCTION
The DEMAC Cobot Welder Series integrates collaborative robots (cobots) with fiber laser welding heads (1000W-3000W) for safe, flexible, and redeployable welding automation. Unlike traditional industrial robots, cobots operate without safety cages and can be deployed alongside human workers — perfect for high-mix, low-volume production. The system includes drag-to-teach programming, force-sensitive collision detection, and plug-and-produce commissioning. Pre-configured welding packages with seam tracking, vision guidance, and intuitive teach pendant deliver a turnkey collaborative welding solution. Designed for small-batch manufacturing, job shops, and contract manufacturers — the Cobot Welder Series achieves 30-minute redeployment between part numbers with consistent, repeatable weld quality.
MAIN PARAMETERS
| Model | COBOT 1kW | COBOT 2kW | COBOT 3kW |
|---|---|---|---|
| Laser Power | 1000W | 2000W | 3000W |
| Cobot Reach | 1.3m | 1.7m | 2.0m |
| Payload Capacity | 5kg | 8kg | 12kg |
| Programming | Drag-to-Teach + Teach Pendant | ||
| Safety | Force-Limited, Cage-Free | ||
| Repeatability | ±0.05mm | ±0.04mm | ±0.04mm |
HOT-SELLING MODELS
Entry-level collaborative welder for job shops — fastest redeployment, ideal for short-run production and prototyping.
Best ValueMid-range cobot with vision-guided seam tracking — perfect balance of reach, payload, and laser power for most applications.
Volume LeaderHigh-power collaborative welder for structural parts — 2.0m reach tackles large workpieces without safety enclosure.
Heavy IndustryCORE ADVANTAGES
Cage-Free Collaborative Operation
Force-limited joints and collision detection enable safe human-robot collaboration — no safety enclosure required.
Drag-to-Teach Programming
Operators physically guide the cobot arm to record weld paths — no coding or robotics expertise needed.
30-Minute Redeployment
Move the cobot between workstations or change part numbers in under 30 minutes — perfect for high-mix job shops.
Built-in Vision Guidance
Optional camera package auto-detects weld seam positions — compensates for part variation without manual alignment.
